Techno-Economic Feasibility Study of Tractor Pto Operated Shredder Cum Pulverizer

Abstract

India's agricultural sector faces a challenge of widespread crop residue burning. An estimated 90-140 million tonnes of crop residues are burned annually by farmers across the country. The shredder cum pulverizer focuses on the shredding and pulverizing of coconut husks and fronds (Cocos nucifera), corn stalks (Zea mays L.) and subabul branches (Leucaena leucocephala). This shredded and pulverized crop residue is used to prepare the vermin compost, biomass production and various other purposes. The experiment was conducted at the IGKV, Raipur (C.G.). The detailed specifications parameters were optimized for each unit of the shredder cum pulverier. This study was conducted with four levels of feed rate varies with four levels of different speeds of operation at four moisture content) as the independent parameters. Their effects were studied on dependent parameters. The detailed data were analyzed statistically by SPD (Split Plot Design) with the three replications. The various performance parameters were also calculated. The result of the experiments showed that the shredding capacity and size of reduction of the shredder cum pulverizer with different feed rates of crop residues of coconut husks, coconut fronds, corn stalks, and subabul branches at different feed rates are 79.65 kg/h, 86.98 kg/h, 82.65 kg/h, and 94.64 kg/h, respectively, and the resultant size reductions of crop residues are 1.26mm, 2.66mm, 1.73mm, and 2.57mm, respectively. The result showed that the maximum shredding capacity 94.64kg/h was found on subabul branches were observed at 400kg/h feed rate, 40m/s speed of operation and 24% moisture content and the maximum size of reduction 1.26mm was found on coconut husks were observed at 600kg/h feed rate, 70m/s speed of operation and 24% moisture content. The cost of operation of shredder cum pulverizer was observed to be 983.25 Rs/h.