Investigating the Impact of Sieve Analysis on the Choice of Gravel Pack Design for Wells in Unconsolidated Sandstone Formations in the Niger Delta

Abstract

Sand production is major problem for the oil and gas industry and solutions to this problem is a continuous process as new challenges arise with time. Various sand control methods have been proposed for tackling the sand production challenge, and research and experience have shown that the use of mechanical sand control methods are more suitable, with gravel packing being the most effective. Gravel packs are proven to be an effective mechanical sand control technique, and a good gravel pack completion design is of great importance to exclude sand from the wellbore while enhancing well productivity. Implementation of sand control by gravel packing in the Niger Delta is usually found to require importation of commercial gravel for the purpose of sand control which is a challenge in terms of high purchasing and transportation costs with import taxes. A solution is presented in this study which involves sourcing for gravel locally and investigating its suitability for sand control by gravel packing. Locally sourced gravel was compared with commercial gravel using sieve analysis and results showed that the locally sourced gravel closely met the requirements of the commercial gravel depicted by slot widths that are close to that obtained by the commercial gravel. Based on the results of this study, favorable performance is expected when locally sourced gravel is used for sand control by gravel packing in unconsolidated formations in the Niger Delta. It is recommended to source for different gravel types from different locations and evaluate using sieve analysis and Laser Particle Size Distribution Analysis to determine suitable gravel types for these type of formations.