Design and Development of a Low Cost 3-DOF Delta Robot for Industrial Application: A Comprehensive Analysis

Abstract

The design, construction, and testing of a low-cost, 3D-printed Delta robot with an integrated color sensor system are presented in this thesis. An extremely effective parallel kinematic mechanism, the Delta robot has become rather popular in a number of industrial applications, such as pick-and-place, assembly, and packaging. However, the cost of traditional Delta robots may be too high for small and medium-sized businesses (SMEs). This research attempts to offer SMEs looking to automate processes involving lightweight items a workable solution by utilizing the benefits of 3D printing and color detection. Compared to commercially available models, the 3D-printed Delta robot is more affordable, and its integrated color sensor system improves its ability to precisely recognize and manipulate objects. The following important areas are examined in the thesis: The mobility of the Delta robot is mathematically modeled in order to comprehend its workspace and performance attributes. the process of 3D printing, material, and component selection to maximize weight, price, and structural integrity. The incorporation of a color sensor system to provide the robot the ability to recognize and find items with accuracy based on color. creating and putting into practice a control algorithm to guarantee accurate and dependable robot operation. The built Delta robot will undergo testing and validation in order to evaluate its performance in a variety of industrial applications. The results of this study show how inexpensive, 3D-printed Delta robots have the potential to transform industrial automation by opening up robotics to a larger spectrum of industries. The robot's skills are further increased by the incorporation of color sensor technology, which enables it to carry out activities that were previously beyond its capabilities.